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Deburring

Deburring removes the sharp ridge left at a machined edge — safer to handle and cleaner to assemble.

What this is

Cut a piece of aluminium with a router and you get a clean shape — and a sharp burr along the edge that'll slice the installer's hand. Deburring is the step that takes that off. A small chamfer, just enough to dull the edge, run along every cut and drilled-hole rim. It's a quick step and we do it as standard on metal cuts; for plastics and timber it's on request and depends on the part.

On aluminium plate and sheet, deburring is non-optional from a safety standpoint and we include it on every metal cut. On ACM and other composite panels, the cut leaves a small burr at the aluminium-skin edge that needs a light deburr to be safe to handle. On polycarbonate, the cut edge can have small flashing that deburring removes. On MDF, ply and timber there's no burr in the metal sense — sharp edges are part of the cut — but light edge-break on a routed corner can be deburred to soften the feel.

For drilled holes specifically, the burr forms at both the entry and exit faces. We deburr through-hole rims as standard on metal drilling; for plastics, by request. Tapped holes always get the entry chamfer cleared so the screw threads engage cleanly.

If the finished surface is critical (anodised aluminium, painted ACM), tell us — deburring on a coated surface needs more care to avoid damaging the finish.

When to use

  • Standard step on aluminium and metal cuts (safety-critical)
  • ACM panels with exposed aluminium-skin edges
  • Drilled-hole entry and exit rim cleanup
  • Polycarbonate flashing removal on machine-guard panels
  • Anywhere the cut edge will be handled by installers

When not to use

  • Where a sharp edge is intentionally part of the design
  • Edges that will be over-machined or hidden anyway
  • Surfaces with painted or anodised finish that deburring could damage (talk first)
Provisional · Confirmed on quoteDeburring
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Edge finish
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Exact values confirmed when we quote your job.

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FAQ

Is deburring included in metal cuts or extra?
Light edge-break to remove the safety burr is standard on aluminium and ACM cuts — included in the cut quote. Heavier deburring (uniform chamfer, hole-rim cleanup on every hole) is a separate add-on; tell us on the enquiry if you need it.
Does deburring change the part dimensions?
A standard deburr removes a fraction of a millimetre at the edge — generally negligible for fit-up. For very tight-tolerance jobs, flag it on the enquiry and we'll account for the chamfer in the cut path.
How quick is a quote?
Most quote requests come back within 1 business day, Mon-Fri. Simple trade jobs are usually faster during business hours. Complex jobs, supplied-material jobs or anything unusual may take longer — we'll tell you up front if so.

Ready to quote deburring?

Quote back, usually within 1 business day. No card needed.

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